Manufacturing
Center
Total Site
Area:
39400m²
Memory Foam
Production Lines:
36Lines
Total Site Area:39400m²
Memory Foam Production Lines:36 Lines
15000m²
Factory 1
15000m²
Factory 2
9400m²
Factory 3
Manufacturing
Production Capacity
Molded Memory Foam Pillow Production Line
— Compliant with NITORI Japan Standards
x3
Fully Automatic
Cutting Line
Cutting Capacity:
40,000 pieces/day
x3
Fully Automatic
Cutting Line
Cutting Capacity:
40,000 pieces/day
x3
Fully Automatic
Cutting Line
Cutting Capacity:
30,000 pieces/day
x13
Semi-Automatic
Foaming Line
Foaming Capacity:
30,000 pieces/day
x14
Foreign Object
Control Packaging Line
Capacity:
80,000 pieces/day
Manufacturing
Quality Assurance
Precision in Every Process.
①
Raw Material
Inspection

Before fabrics enter storage, they undergo rigorous checks, including width measurement, weight verification, and stain detection, ensuring raw material quality compliance.

②
Cutting
Inspection

Pre-sewing cutting pieces and semi-finished products are inspected to prevent defective fabrics from entering the sewing process, while also ensuring sewing efficiency.

③
Process
Inspection

During sewing, appearance, size, and craftsmanship are inspected, with trimming adjustments made as needed to prevent defective products from entering packaging.

④
Laboratory
Testing

Foam tests: Compression deformation, tear strength, tensile strength, elongation, hardness, fatigue, temperature sensitivity, recovery time, resilience, permanent deformation.

Fabric tests: Strength, dry/wet rubbing, pilling, washing fastness, color fastness to perspiration, pH value, formaldehyde content.

⑤
Needle & Packaging
Inspection

Before packaging, products must pass two rounds of needle detection and turnover control to ensure no broken needles or foreign objects are mixed in.

⑥
Final Product
Inspection

Final Quality Control (FQC) team, on behalf of clients, conducts inspections after warehousing and before shipment, ensuring finished products fully meet customer requirements.